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Non Ferrous Metal Products |
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INDEE - Cairo, 2006
November 23 - 26, 2006
Hall No. 3,
Cairo Fair Ground, Cairo
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Home »
Ferrous Metal Products »
Long Products »
Wires
Stainless Steel Wires
Description of the Product
The Steel Wires are manufactured in compliance with International Standards
of quality and are in accordance with Customer's stringent specifications.
They are made in the size range of 0.38 mm to 10.00 mm Diameter, having
demanding applications in various fields.
Industry Application
Applications :
- Fastners
- Wire Cloth
- Redrawing
- Spokers
- Electrodes
- Wire Mesh
- Braided Hose
- Springs
- Wire Ropes
- Fasteners And Cold Heading
- Springs
- Redraw
- Metal Cloth And Weaving
- Welding And Filler Wire
- Scrubbing Wire
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General :
- Wire Ropes
- Automotive Parts
- Watch Industry
- Free- Machining
- Machine Parts
- Cold Formed Parts - Grills, Baskets,
Bicycle Spokes etc.
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Product Variations/ Specifications
Size Range :-
0.38 mm to 10.00 mm ( 0.015" to 0.400" ) Diameter.
Tolerance :-
Diameter as per DIN h9 or as per customer's specific requirement.
Temper :-
- Cold Drawn
- Soft Annealed
- ¼ Hard Skin Pass
- ½ Hard
- ¾ Hard
- Spring Hard
- Bright Annealed ( Mirror Bright )
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Surface Finish :-
Powder Drawn, Oil Drawn, Soft ( Medium Bright ) , Mirror Bright, Stearate
Coated, Lime Coated, or any other coating/ finish as per customer's
requirement.
Coil Weight :-
Coil Weight can be supplied as per customer's specific requirement. Higher
coil weights are normally offered with but welded joints which are precision
ground and finished within the tolerance of the wire diameter.
Production Facilities :-
The plant is equipped with sophisticated pickling facilities, multiple wire
drawing machines, bull blocks and wet drawing machines. Heat Treatment is
done in State-of-the-art German design continuous bright annealing furnaces
(18 head & 24 head) that run on LPG. Despite the Wire being subjected to
temperatures in excess of 1,050C , the Ammonia Cracker plant ensures the
inert atmosphere for producing bright wires Quality Assurance.
Through chemical analysis, tensile tests, micrometer checks are done at
various stages of production and before final packaging & dispatch. All
shipments carry certification as per DIN 17440/ EN 10204 3.1.B, and if
required, country specific certificates.
Steel Grades :-
AISI - 201 , 302, 303 , 304 , 304L, 304HC, 302HQ, 316, 316L, 321 , 305 ,
316, 316Ti, ER308, ER308L, ER309, ER309L, ER310, ER312, ER316, ER316L, 347,
430, 430L, 416.
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Packing Options
The Wires are packed in either HDPE or Polythene or Special vapor-proof
inhibitor paper. Further, it is set in specially designed Mild Steel Crates
(Wood-Lined, to avoid 'MS' to 'SS' contact), or Mild Steel Carriers (round
base, which are especially designed for easy stacking when empty). Fine
Wires on spools are packed first in Polythene Bags, then corrugated boxes
and finally can be supplied in MS Crates.
Steel Wire For Inner And Outer Of Auto Cable
Chemical Composition
| Carbon % |
Manganese % |
Silicon % |
Phosphorous % |
Sulphur % |
| 0.60-0.65 |
0.50-0.70 |
0.10-0.35 |
0.04 max. |
0.04 max. |
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Size, Size Tolerance, U.T.S. Torsion & Bend
| Size (mm) |
Size Tolerence
(mm) |
U.T.S. (kgf/mm) |
Min.Torsion G.L. = 100 x
Dia. of Wire (Nos.) |
Min. Reverse Bends (Nos.) |
| 0.30 |
±0.01 |
210-250 |
30 |
--- |
| 0.34 |
±0.010 |
209-249 |
30 |
--- |
| 0.37 |
±0.010 |
208-247 |
30 |
--- |
| 0.50 |
±0.010 |
205-243 |
30 |
--- |
| 1.00 (R.Q.)* |
±0.020 |
140-160 |
25 |
10 |
| 1.42 |
±0.020 |
205-243 |
22 |
--- |
| 1.60 (R.Q) * |
±0.020 |
125-145 |
22 |
14 |
| 1.80 (R.Q) * |
±0.025 |
125-145 |
22 |
11 |
| 2.20 (R.Q) * |
±0.025 |
125-145 |
22 |
16 |
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Zinc Coating, Dip Test, Coil Weight And Wrapping Test
| Size (mm) |
Zinc Coating
Gm./mm |
Dip Test |
Coil Weight (kg.) |
Wrapping Test (Dx 1) |
| 0.30 (Galv.) |
30-50 |
-- |
5-10 |
Wire sample
is wrapped for Eight complete close turns around a mandral equal to
its own diameter, during wrapping the wire does not break |
| 0.34 (Galv.) |
30-50 |
-- |
5-10 |
| 0.37 (Galv.) |
30-50 |
-- |
5-10 |
| 0.50 (Galv.) |
30-50 |
-- |
5-15 |
| 1.42 (Galv.) |
90 Min. |
1 Minute |
50-70 |
| 1.00 (R.Q.) |
80 Min. |
1 Minute |
30-45 |
| 1.60 (R.Q.) |
110 Min. |
1 Minute |
60-80 |
| 1.80 (R.Q.) |
100 Min. |
1 Minute |
60-80 |
| 2.20 (R.Q.) |
110 Min. |
1.5 Minute |
60-80 |
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Packing
Coils are packed with polythene and hession or as per customer's
requirement.
Steel Wire For Staples , Pins And Clips
Chemical Composition
| Type |
Carbon % |
Manganese % |
Sulphur % |
Phosphorous % |
| Type 1 & 2 |
0.25 (Max.) |
0.50 -0.80 |
0.05 Max. |
0.05 Max. |
| Type 3 |
0.60 (Max.) |
0.50-0.90 |
0.05 Max. |
0.05 Max. |
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Tensile Strength
| Type |
Type 1 |
Type 2 |
Type 3 |
| U.T.S. (N/mm²) |
590-880 |
685-690 |
1175-1570 |
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Dimensional Tolerance & Bends
| Dia Range (mm) |
Tolerance (mm) |
Minimum Reverse Bends at 180 on R = 4
x dia meter of wire (Nos.) |
| 0.40 0.55 |
0.020 |
10-15 |
| 0.60 - 0.80 |
0.025 |
10 - 15 |
| 0.85 - 1.20 |
0.020 |
10-15 |
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Coil Diamension And Coil Weight
| Dia (mm) |
Internal Dia (mm) |
External Dia (mm) |
Coil Weight (Kgs.) |
| 0.40 - 0.55 |
175 |
250 |
15 -25 |
| 0.60 - 0.80 |
250 |
350 |
25-30 |
| 0.85 - 1.20 |
250 |
350 |
25-30 |
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Packing
Each Coil or bundle of wire are normally packed with polythene &
hession or polythene & H.D.P.E.
Galvanised Iron Wire For Weaving, Netting And General
Engineering Applications.
The basic properties of these wires are given hereunder.
Chemical Composition
| Type of wire |
Carbon % |
Silicon % |
Manganese % |
Sulphur % |
Phosphorus % |
| Wire Netting |
0.10-0.20 |
0.10-0.35 |
0.40-0.90 |
0.06 max |
0.06 max |
| Detonator Wire |
0.10 max |
0.03 max |
0.50 max |
0.05 max |
0.05 max |
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Size Tolerances, U.T.S., Elongation, Torsion :
| Type of wire |
Dia (in mm) |
Tolerance (in mm) |
U.T.S. (N/mm²) |
Elongation % (G.L. - 125 mm) |
Torsion Nos. |
| Wire Netting |
0.25-5.00 |
± 0.025 |
550 |
12 Minimum |
40 minimum |
| Detonator Wire |
0.40-0.60 |
± 0.02 |
470 |
12 Minimum |
40 minimum |
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Coil Dimensions :
| Dia of wire (in mm ) |
Internal dia (in mm) |
External dia (in mm) |
Coil weight (in kgs) |
| 0.25-0.35 |
175 |
250 |
10 |
| 0.36-0.43 |
175 |
250 |
15 |
| 0.45-1.25 |
250 |
350 |
25 |
| 1.30-1.45 |
400 |
500 |
35-50 |
| 1.50-5.00 |
450 |
750 |
60-450 |
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Zinc Coating
Low, Medium & Heavy coating as per IS 280, IS 4826 or as per customers'
requirements.
Electrical Resistance
As per customers' requirements.
Packing
Polythene & Hessian
Galvanized Steel Wire For A.C.S.R. Conductors
Chemical Composition
| Carbon |
Manganese |
Silicon |
Phosphorous |
Sulphur |
| 0.50 to 0.70% |
0.50 to 0.80% |
0.10 to 0.30% |
0.03% max. |
0.03% max. |
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Breaking Load
| DIAMETERS (in
mm) |
BREAKING LOAD
(Minimum KN) |
| Nominal |
Min. |
Max. |
Before Stranding |
After Stranding |
| 1.50 |
1.47 |
1.53 |
2.46 |
2.34 |
| 1.57 |
1.54 |
1.60 |
2.70 |
2.57 |
| 1.96 |
1.92 |
2.00 |
4.20 |
3.99 |
| 2.11 |
2.07 |
2.15 |
4.60 |
4.37 |
| 2.30 |
2.25 |
2.35 |
5.46 |
5.19 |
| 2.59 |
2.54 |
2.64 |
6.92 |
6.57 |
| 3.00 |
2.94 |
3.06 |
9.29 |
8.83 |
| 3.18 |
3.12 |
3.24 |
10.43 |
9.91 |
| 3.35 |
3.28 |
3.92 |
11.58 |
11.00 |
| 3.53 |
3.46 |
3.60 |
12.86 |
12.22 |
| 4.09 |
4.01 |
4.17 |
17.27 |
16.41 |
| 4.77 |
4.69 |
4.85 |
23.49 |
22.32 |
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Torsion (Before Stranding)
As per customers' Specifications.
Elongation (Before Stranding )
As per customers' Specifications.
Wrapping
Wire sample is wrapped around a mandrel of diameter equal to 4 times the
wire diameter to form a close helix of 8 turns. Six turns are then
un-wrapped and again closely wrapped in the same direction as before. The
wire does not break.
Zinc Coating
As per IS 398/11/76, BS 215, BS 4565, ASTMB 498 Class A.
Joints in the Wires
There are no joints in the finished wire except welds which are made prior
to final drawings.
Coil Weight
As per customer's requirement in the range of 50 kgs. to 250 kgs.
Galvanized Steel Wire For Fish Netting
The basic properties of the steel wire for Fish Netting are given hereunder
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Chemical Composition
| Carbon |
Manganese |
Silicon |
Sulphur |
Phosphorous |
| 0.50% to 0.65% |
0.50% to 0.80% |
0.15 to 0.35% |
0.04% |
0.04% |
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Tensile Strength
Tensile Strength of this wire is maintained as per the customer's
requirement in the range of 150 to 180 Kgs. per mm².
Dimensional Tolerances
The diameter of the steel wire is maintained between ± 0.02 mm.
Coil Dimensions
Internal diameter of the coil - 450 mm to 550 mm Outer diameter of the coil
- 600 mm to 750 mm
Coil Weight
The coil weight of this wire is maintained between 44 kgs. to 46 kgs. The
wire can be supplied in other coil weights as per customers' requirements
Zinc Coating
150 gm/m² (min.)
Packing
Coils are packed in polythene and plastic fabrics.
Product Variations/ Specifications
Size Range :-
Min. 0.30 mm Max. 2.85 mm
Specification :-
We supply these wires as per IS: 4454 (PART-I) Gr. I & II and IS 1835
as well as other international standards or as per customer's requirements
according to their actual needs.
Coil Specifications :-
| SIZE(mm) |
SIZE(mm) WEIGHT(kgs) |
COIL ID(mm) |
COIL OD(mm) |
| 0.30 to 0.60 |
0.30 to 0.60 18 max |
140 |
250 |
| 0.60 to 0.80 |
0.60 to 0.80 24 max |
180 |
320 |
| 0.80 to 1.20 |
0.80 to 1.20 40-60 |
230 |
430 |
| 1.20 to 1.80 |
1.20 to 1.80 50-200 |
400 |
570 |
| 1.80 to 3.00 |
1.80 to 3.00 100-250 |
480 |
730 |
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Packing Options
The weight and coil specification can be adjusted to meet specific customer
requirement. Galvanized Spring steel wires are normally packed with
Polythene/Ploy thane & hessian cloth.
We specialize in supplying Galvanized spring steel wires to customer's
actual need.
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