Ferrous Metal Castings,Non Ferrous Metal Castings,Ferrous Metal Castings Manufacturer,Non Ferrous Metal Castings Manufacturer,India

CEO's Message

ENQUIRY FORM

Home

Ductile Iron Castings

Investment Castings

Centrifugal Castings

Aluminium Pressure Diecasting

Fair & Exhibition

Home » B. K. Casting

B. K. Casting

We are manufacturing Carbon Steel, Alloy Steel, Stainless Steel & Heat Resistant Steel, ferrous and non-ferrous metal castings upto a single piece weight of 3000 Kgs. We can Cast in practically any Grade and conform to standard like IS, DIN, ASTM / AISI, BS, JIS etc.

We are manufactures of Submersible Pump Parts, Compressor body, Valve body and Motor body, Pulley Pump Casting and Gearbox casting Manhole cover and Diesel engine parts. We have been supplying qualities casting to the government and private sector industries national and international who are holding ISO & other quality standards. We are in the line more since 1972 and having in depth know how of the casting technology. We always keep in mind the quality of the products. We can supply the casting as per the specifications and requirement of the customers.

What is a Metal Casting? T. M. A. International

A casting is a metal part formed by pouring molten metal into a sand mold or metal die. The mold or die is comprised of two halves that, when mated together, form a cavity into which the molten metal is poured. The mold or die form the external surface of the casting. If an internal cavity is required in the casting, a core is placed inside the mold cavity.

After the metal solidifies, the mold is broken, the cores removed and the part is readied for finishing operations. The sand is then remolded and used again. When a metal die is used, the two halves of the die are separated and the solidified casting is removed. The die is then reused.

What Metals Can be Cast?

Virtually any metal that can be melted can and is being cast in foundries today. The most common alloys used in metalcasting are shown below. Metals are most commonly categorized as ferrous or nonferrous.

Ferrous Metals	Non-ferrous Metals
Gray Iron	Cast Copper Alloy
Ductile Iron	Brass
Cast Steel	Magnesium
Cast Iron	Cast Aluminum

Precision Machined Components
We provide expert solutions and guidance to your problems, and the development and manufacturing challenges are met with great expertise. The services include

Prototype Manufacture
Small and Large Batch Production
Plating and Heat Treatment

other finishing operations We also specialize in precision machined components and in automated production. Our years of experience has helped us to invest in a large portfolio of equipments and serve your requirmenets ensuring the best economical solutions.

Manufacturing Plant

Foundry Facilities

Cupola Furnace: 36' Dia having melting capacity of 3.5 to 4.5 MT/Hr. 2 Nos.
Cupola Furnace: 30" Dia. having melting capacity of 2.75 to 3.25 MT/Hr 1. Nos.
Molding Sand Millar having capacity of 500 Kg 2. Nos.
Core loading Millar having capacity 150 Kg - 2. Nos.
Casting loading Air Hoist of 1.5 MT Capacity - 1.nos.
Hand molding Boxes: (300 mm x 300 mm) to (1000 mm X 1000 mm) of any other
Hand molding & Pin - Lift molding machines
Aluminium Patterns
Core Boxes
Molding Boxes
Emergency Generating Set having 30 KVA capacitates.
Air compressor:- Air- Cooled - 2.nos.
Patterns shop facility for making wooden and metal patterns.
Molding machine
Sand grinding machine
Core Shop

Machineries Installed

Sr.	Particulars	Make	Size	Nos.
1.	Heavy duty Lathe Machine	Royal	5'0"	10 Nos.
2.	Heavy duty Lathe Machine	Jayesh	6'0"	04 Nos.
3.	Precision Lathe	Hmt	7' 0"	01 Nos.
4.	Precision Lathe	Chaitanya	6'0"	03 Nos.
5.	Radial Drilling Machine BVR4	Batliboi	65 mm	02 Nos.
6.	Pillar Drill Machine	Tarnomech	30 mm	02 Nos.
7.	Pillar drill Machine	Lucky	40 mm	02 Nos.
8.	Universal Cylindrical Grinder	Rait	1 HP	01 Nos.

Quality Control

In our foundry the following testing facilities are installed to ensure quality of castings.

Dimensional inspection with raw material analysis for all incoming materials in Stores Dept.
Mould hardness and dimension test practice.
Before charging raw material it is weighed for each charge cupola furnace operation
Test bar drawn every 1 hour.
Carbon equivalent test and temperature test through Ferro lab.
Instruments for Temperature measurement
Brinell Rockwell hardness tester
We maintain the hardness between 170 to 250 BHN.

Measurement Instruments

Sr.	Particulars	Make	Qty	Calibration Agency
1.	Test dial indicator	Mitutoyo	01	Micro Calibration
2.	Dial Indicator	Mitutoyo	01	Micro Calibration
3.	Micrometer	Mitutoyo	02	Micro Calibration
4.	Internal dial caliper gauge	Mitutoyo	01	Micro Calibration
5.	Bore gauge set	Mitutoyo	03	Micro Calibration
6.	Combination set with scale	Mitutoyo	01	Micro Calibration
7.	Magnetic base	Mitutoyo	01	Micro Calibration
8.	Dial gauge	Baker	01	Micro Calibration
9.	Vernier Caliper	Mitutoyo	02	Micro Calibration
10.	Digital Vernier caliper	Kamasa	01	Micro Calibration
11.	Vernier Height gauge	Mitutoyo	01	Micro Calibration
12.	Hardness tester	NRS	01	Micro Calibration
13.	Surface plate 1000 x 1000	Micro flat, VV Nagar	01	Micro Calibration

Quality Tolerance
Flatness

Length (mm)	Tolerance	Diameter (mm)	Tolerance
Up to 25.0	± 0.05	Above 25.0	± 0.05
25.0 to 50.0	± 0.07	25.0 to 50.0	± 0.07
50.0 to 75.0	± 0.10	50.0 to 75.0	± 0.10
75.0 to 100.0	± 0.10	75.0 to 100.0	± 0.120
100.0 to 125.0	± 0.150	100.0 to 125.0	± 0.15

Liner Tolerance

Liner Tolerance	Tolerance (mm)
25.0 to 50.0	± 0.05
25.0 to 50.0	± 0.07
50.0 to 75.0	± 0.10
100.0 to 125.0	± 0.12

Quality Assurance Procedures
In our foundry the following testing facilities are installed to ensure quality of castings.

Raw material and all process material of specified quality are used in production after inspection and acceptance
100% inspection on pattern in process is ensured
All quality records are maintained.
Tools are thoroughly examined and inspected before and after the production.
Tools are thoroughly examined and inspected before and after the production.

Application
Our Castings are inputs to many diverse core sector industries. That these Industries have reposed their faith in us speaks for our ability to meet challenges with success.The industry range that we cater to are as under:

Heavy Engineering	Automobile Industry	Sugar Industry
Cement Industry	Turnkey Projects	Railway Sector
Dam Machinery	Earthmoving Equipments	Pumps & Valves
Shipping Industry	Material Handling	Steel Plant Equipments

¤ PRODUCTS RANGE ¤

Grey Iron Casting | Ductile Iron Castings
Investment Castings | Centrifugal Castings | Aluminium Pressure Diecasting