Investment Castings Manufacturer,Investment Castings Supplier,Investment Castings Exporter,India

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Investment Castings

Manufacturer and exporter of Investment Castings, Precision Investment Castings by 'LOST WAX PROCESS' up to a single piece weight of 20 kgs in a variety of Materials - Steels ( Stainless Steel, Heat Resistant, Corrosion Resistant, Tool Steel & even High Speed Steel ), Brass, Bronze & Aluminium Alloys.

Process

The main stages of the Lost wax Process are the following...

Precision Die Development as per Customer drawing & Foundry practise in a Tool Room
Injection of wax into the dies.
Assembling of patterns onto a casting unit (Tree)
Covering of trees with refractory material ( Shelling)
Dewaxing of Ceramic Shells
Sintering of shells
Pouring the required Metal ino shells.
Removal of Ceramic, cut-off, grinding of ingates, sand blasting, heat treatment.
Surface treatments like pickling, passivating, mechanical & electro polishing, hot dip galvanising etc.
Final Inspection
Packing & Despatch.

Stages Of Investment Casting Process

Application
Investment Casting process is accepted worldwide as one of the most efficient & economical manufacturing technology for precision & intricately shaped parts. It has a lot of advantages viz.

Intricacy Shapes	Any Intricate shape can be cast eliminating the necessity for machining of fabricating from assembly of different components.
Dimensional Accuracy	Parts can be cast to very close tolerances which eliminates most of the machining and this gives it an enormous advantage over Sand Castings & Forgings.
Superior Surface Finish	Eliminates or minimises need for Finishing operations.
Closer Control of Metallurgical Characteristics & wider range of Alloys- Ferrous & Non-Ferrous	Ensures desired chemical composition & Mechanical properties & wide range of Alloys like Ferrous & Non-Ferrous.
Faster & cheaper development of new components	This is ensured by inhouse Tool Room facilities & soft Metal Die Technology.
Batch Sizes	Parts can be produced in exact replicas in small or large economic batch sizes.

Automobile	Defence	Nuclear Engineering
Instrumentation	Pumps & Valves	Dairy Machinery
Artificial Limbs & Body Implants	Food Processing	Chemical & Petrochemicals
Packing Equipments

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Centrifugal Castings

Flanged Casting: Centrifugally cast sleeve with flanged end in CH20 Grade

Centrifugally Cast Ball Castings from 2" to 8" size in CF8M, CF3M, CF8	Valve Seat Rings in CA15M, ranging from 2" to 14"	Ring Castings for RTJ Gaskets size ranging from 2" od to 18" od in SS 316, 316L, 304, 304L, 321,347, 205, 904L, IN 625,825,800, Monel 400

Ring castings proof machined in various sizes and grades

We specialize in centrifugal casting if all grades in grey cast iron, spheroidal iron, chilled cast iron & Ni-Hard. All castings & cylinder liners are produced as per specific requirements to suit particular applications of the end users.

Applications

Pressure Rolls of Corrugated Paper Board	Ni-Hard Castings	Cylinder Liners
All Other Castings

Manufacturing Range
Diameter : Up to 32 inches or 810 mm
Length : Up to 72 inches or 1800 mm

Material Specifications	Process	Hardness
Grey Cast Iron	Centrifugal Spun Cast	150 - 300 HB
Chilled Cast Iron	Centrifugal Spun Cast	450 - 550 HB
Ni-Hard	Centrifugal Spun Cast	500 - 650 HB
Spheroidal Cast Iron	Centrifugal Spun Cast	180 - 350 HB

Non - Ferrous Centrifugal Castings (Up To The Single Weight Casting Of 1500 Kgs)
We also undertake Sand Casting & Chill Casting. We are specialised in producing casting in various grades copper based Alloys like :

Tin Bronzes	Aluminium Bronzes	Manganise Bronzes
Nickel Bronzes	Leaded Tin Bronze	Gun Metal

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¤ PRODUCTS RANGE ¤

Grey Iron Casting | Ductile Iron Castings
Investment Castings | Centrifugal Castings | Aluminium Pressure Diecasting